Experimental Study and Crystal Plasticity Modeling of Additive Manufacturing IN718 Superalloy Considering Negative Strain Rate Sensitivity Behavior

Revealing underlying mechanisms of IN718 superalloy's negative strain rate sensitivity behavior at elevated temperatures is significantly important for its further applications in extreme conditions. This work investigates the microstructural mechanisms of the temperature-dependent strain rate sensitivity using experimental methods and crystal plasticity characterization model. Firstly, Electron backscatter diffraction (EBSD) and scanning electron microscopy (SEM) techniques are utilized to observe microstructural characteristics of additively manufactured IN718 alloy at different temperatures. The influence of solute precipitation and dislocation slip interaction on the mechanical properties is discussed. Subsequently, the representative volume element (RVE) model is constructed by using acquired orientation, grain size, and dislocation density data. Finally, the crystal plasticity model incorporating dynamic strain aging and dislocation density evolution is developed to characterize the relationship between strain rate sensitivity and temperature. The model can effectively simulate the transition of strain rate sensitivity of additive manufacturing materials. The results indicate that the increase in dislocation pinning caused by intensified carbon element precipitation at high temperatures is the primary reason of the strain rate sensitivity change observed in IN718 metal materials. The carbon precipitated at the dislocation nucleus induces serration flow in IN718 superalloy under high strain. This study contributes to understanding and characterizing the microscopic mechanisms of deformation in metal materials subjected to thermal environments.